{"id":1222,"date":"2026-01-23T12:01:20","date_gmt":"2026-01-23T12:01:20","guid":{"rendered":"https:\/\/miontec.de\/equipment-services\/"},"modified":"2026-03-31T12:44:33","modified_gmt":"2026-03-31T12:44:33","slug":"equipment-services","status":"publish","type":"page","link":"https:\/\/miontec.de\/en\/equipment-services\/","title":{"rendered":"Equipment & Services"},"content":{"rendered":"\t\t
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Proven Bestsellers \u2013 Developed for Real-World Applications<\/h1>\t\t\t\t<\/div>\n\t\t
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Our products are developed where processes are tested, systems are operated, and processes are optimized.
They are the result of our own development work: precise, robust, and proven in practice.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Our Resin Analysis as a Solution<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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We have been known industry-wide for our resin analyses for decades. They are one of our most sought-after services \u2013 which is no surprise, as they validly solve various challenges for our customers. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Resin Consumption Optimization<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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For a meaningful determination of your system’s lifespan<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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System Problem Analysis<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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For troubleshooting in your operational system<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Goods Inward Inspection<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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For independent chemical measurement of the batch and comparison of different resin types<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Resin Type Selection <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Which resin offers the best price-performance ratio for my application? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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The resin datasheet often shows values that are not essential in an application. For example, the kinetics of a resin type are not specified but lead to different ion removal rates. Even more crucial is the regenerability, which dominates operating costs. Therefore, an experimental resin comparison is worthwhile here. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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What role does the resin type play in the chemical costs of my system? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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In principle, combined circuits of weak and strong stages yield the best regenerant utilization and chemical costs. On the anion side, the combined circuit is common, but the quaternization degrees (strongly basic capacity fractions) of the various “weakly basic” types from different manufacturers are quite different. This impacts chemical costs but can be measured in the resin laboratory.
Unfortunately, the frequent absence of the weakly acidic stage also too often increases costs. Similarly, sometimes excessively high cross-linking degrees are used in the strongly acidic stage. Here, too, resin analysis provides clarity, as we can even measure these cross-linking degrees. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Which resin combination allows me to operate most economically? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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In principle, combined circuits of weak and strong stages yield the best regenerant utilization and chemical costs. It is also almost always more economical to choose this combined circuit on both the anion and cation sides. In the anion combined circuit, the lowest quaternization degrees in the weakly basic stage are fundamentally the most economical. We have been able to prove this theoretically as well as metrologically. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Ongoing Operation <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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When is the optimal time for resin replacement for economic reasons? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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If you use the traditional operating method with constant regenerants, the strongly acidic resins (SACs) as well as the double or weakly basic (DBAs, WBAs) should be replaced after approx. 10-12 years, the WACs after >30 years, but the strongly basic (SBAs) after approx. 8 years. Otherwise, operation becomes very expensive. <\/p>

If you use a variable regenerant calculation (e.g., via a Mi-Vision system), you can use the resins much longer with ease, as they hardly have any lifespan-dependent chemical consumption anymore. The end of life is reached when, for example, the system’s own water consumption has increased too much. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Can I optimize my chemical costs myself? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Yes, by adapting the regenerant settings to the variable loading capacities. This is best done fully automatically, for example, by a Mi-Vision system. If the regenerant excess is always kept constant by such process control, the system always operates with consistently optimal costs and, most importantly, independently of resin age. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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I have new resins, but the system is limping. Can resin analysis help? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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It can and often does, but this cannot be guaranteed. We also experience situations where a customer sends resin samples as suspected culprits, but the measurement of the samples shows that the resins are fine. This means that you then have to look for the error in technical components. But you always get the certainty of argumentation, no matter what the outcome. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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What exactly does cross-contamination cause? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Cross-contamination, caused by fouling of anion exchangers with organic polysulfuric acids, leads to a significant and increasing extension of washing time in the circulation wash and usually then also shows a conductivity hump a few minutes after production startup. Further reasons for cross-contamination are cation fragments in the weakly basic stage or even complete CAT beads within it. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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What does fouling mean? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Anion exchangers tend to absorb organic anions or macromolecules when raw water contains high organic content. In both cases, adsorptive uptake occurs, which can only be regenerated with difficulty by caustic regeneration. Molecules accumulate more and more here, leading to the blockage of resin pores and surfaces and \u2013 in the case of organic acid anions \u2013 to cross-contamination. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Which resin classes are susceptible to fouling? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Cation exchangers usually show only minor fouling effects. Anion exchangers are more sensitive, as many organic molecules are also anions. Here, gel-type SBAs quickly show blockages because the surfaces are quickly occupied. Macroporous SBAs are more tolerant because the internal surfaces are much larger, and the fouling effect proceeds significantly slower. Acrylate-based anion exchangers are more regenerable and do not absorb organic molecules as strongly. Thus, they are not as susceptible to fouling, but they also do not achieve the same good residual values for TOC. A dilemma. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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If the inspection says: Everything is OK. What's next? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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If there is a problem in your system, but the resins have been measured and found to be good, it is possible, for example, to temporarily connect a measuring device to your system that records almost all measurable data and usually allows very quick conclusions about the malfunction of the line (e.g., a mobile Mi-Vision system). It is also possible to carry out a system audit, which very often also detects multiple errors or enables cost optimizations or general technical improvements. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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System Optimization <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Is a system conversion of my old system worthwhile? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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This is indeed a calculation task that can usually be solved well. Many measures lead to calculable savings, which can then be evaluated by a payback calculation. The goal of every activity is therefore the determination of savings effects or payback periods. Ultimately, you must be able to save operating costs or operate the system more safely or reliably. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Is a process change to RO, for example, worthwhile? <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/path><\/svg><\/span>\n\t\t\t<\/path><\/svg><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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This is also a fairly simple calculation task. The result depends on a few specific cost rates in your operation. Important here are, for example, the raw water and wastewater costs. With the help of these cost rates, the available technologies can be well compared. The investments do not differ significantly, but the operating costs can be very different. Therefore, a preliminary review of the idea is definitely worthwhile. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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We offer equipment and services for measurement tasks that were previously unsolvable.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Not every challenge can be answered with standard solutions.
In many projects, we have found that certain components, measurement systems, or setups are missing \u2013 or do not function as they should in operation.
Our measurement technology solutions arose precisely from these requirements. They complement our process engineering work where our own solutions are technically more sensible than commercially available ones. Our new technologies are now also available to you for these demanding measurement tasks in your own systems, both for rental and purchase. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Our patented\nmeasuring devices<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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System Technology<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Mi-Vision \u2013 Making System Processes Visible.<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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Mi-Vision is a visual monitoring system for DI water treatment plants. It reveals even hidden errors or weaknesses and very often saves enormous chemical costs. <\/p>

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Learn more ><\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Process Development<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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LiquiLab \u2013 Modular Experimental Technology for Liquid Processes.<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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LiquiLab monitors, measures, samples, and logs liquid process experimental setups in laboratory format.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Learn more ><\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Analytics<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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HighResTOC \u2013 Precise TOC Measurement for Demanding Processes.<\/h3>\t\t\t\t<\/div>\n\t\t\t\t
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HighResTOC enables high-resolution detection of organic carbon content in liquids. Where previous technology failed due to interfering salt contents, it offers unrivaled resolution. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Learn more ><\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Our GRP Columns \u2013 Durable, Stable, Adaptable.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Our GRP columns were developed for continuous use in ion exchange and adsorption processes.
They are characterized by their cost-saving features such as windows, flanges, manholes, and flat nozzle plates. High chemical resistance, mechanical stability, and low weight are a given.
You will, of course, receive a customized design.\u2028
The columns are suitable for both pilot applications and industrial use and can be adapted project-specifically. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\"Our Mi-Vision product line is currently conquering the world.\"<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Dieter Mauer<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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General Manager, R&D, Engineering<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Customer Experiences<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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